CONTENTS: 2-Side Rail Assemblies, 2-Crossbars, 4-Stanchion Assemblies,
1-Hardware Pack (4-Crossbar End Caps, 4-Stanchion/Track Clamp Brackets,
4-Adjustment Knobs, 4-3/16 Drive Rivets, 4-Stanchion Plugs, 4-1/4"-20 x 7/8,
Socket-head Cap Screws, 4-1/4" Flat Washers, 4-1/4"-20 Nylock Nuts, 4-Side Rail
End Caps, 4- Tie Down Loops, *-#10 x ½ Bi-waxed Truss-head Screws, 4-#10
x ¾ Bi-waxed Pan-head Screws, 1-3/16" Allen Wrench, 1-Instruction Sheet, and
1-Warranty/Consumer Information Card). * - Quantity of #10 x ½ Screws enclosed
will vary according to side rail (track) length.
TOOLS REQUIRED: Tape Measure, Power Drill, 1/8 & 3/16 Drill Bits, Phillips
Screwdriver, Flat-blade Screwdriver, Hammer, 7/16" Wrench or Adjustable Wrench,
Non-permanent Marker, and Metal-cutting Saw (if Option 2 is chosen).
This Pass-Thru/Stanchion-Fit model provides the choice of two configurations
of the stanchions and crossbars at the time of installation:
Option 1. Pass-Through Crossbars: Extend the
crossbars through the stanchions.
See reverse side of this sheet.
Option 2. Stanchion-Fit Crossbars: Cut the crossbars
to appropriate length to provide exact
fit between the stanchions. See
Page 3 of this instruction sheet.
PRE-ASSEMBLY:
This roof rack kit is supplied with 4/Tie Down Loops
for securing loads to the side rails (tracks). Prior to
assembly of either Option 1 or 2 above, insert
2 tie loops into each side rail (track) as shown,
slide to center of rail.
(over)
INSQ-TMOP-SM (1 of 3) 120918
Roof Rack - SM
Track-Mount Style with Optional Pass-Thru/Stanchion-Fit Hardware
Sheet Metal Roof Installation
WARNING: The mounting hardware included in this rack is not
recommended for use on fiberglass or composite material truck covers.
If installing this unit on a fiberglass / plastic surface, please obtain
supplemental hardware pack HWSTTC-UV from your distributor or contact
PERRYCRAFT, INC. at 800-777-7081 for additional assistance or technical
support if needed.
CAUTION: External roof racks do not increase the GVWR of the vehicle. Maximum
load for this rack is 180 lbs. Evenly distributed on crossbar assemblies. Keep in
mind that torque applied to any straps, cords, etc. between the load and the vehicle
body effectively add "load weight" to crossbars and the roof. Large or flat items
such as plywood or watercraft can trap air and create wind lift. Secure the ends of
such objects directly to the vehicle bumpers or tie downs. Bulky or tall loads can
create tremendous horizontal wind resistance from headwinds and crosswinds.
Extreme caution should be used when transporting such loads, taking into consideration
road conditions, vehicle speed, crosswinds, load securing methods, etc. Large, bulky,
tall or flat objects should be properly secured to both crossbars and other attachment
points on the vehicle body. PERRYCRAFT, Inc. does not assume responsibility for
style or size of rack installed, improper rack installation, exceeding rack load limit,
load securement methods, vehicle roof strength, wind lift or any other factors beyond
its control. All fasteners, knobs, and load securements should be checked
frequently and tightened as necessary.
Test fit the rack before drilling any mounting holes. This rack fits many vehicles,
therefore the factory bow in the side rails (tracks) may or may not exactly match
the roof contour of the particular vehicle on which it is being installed. Prior to
attaching the crossbars, place the side rails on the vehicle roof in the approximate
location to be installed. The ends of the side rails should touch the roof surface and
the center of the rails should be no more than ½ off the roof surface. To adjust the
bow, place the empty carton on the ground as a cushion. Hold one end of the rail
in one hand, placing the other end on the carton and apply moderate pressure with
the other hand to the area of the rail needing adjustment.
IMPORTANT NOTE: The enclosed Warranty/Consumer Information card must
be fully completed by installation center and reviewed with the consumer (end-user),
and given to the consumer. In the event of a potential warranty issue, failure by the
consumer to provide Mfg. with a copy of the completed document will void warranty
coverage.
Side Rail Tie-down loop
(2 pages)
(8 pages)
(10 pages)
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