Mounting Pad
Neoprene Washer
#10-24 x 1 Machine Screw
Core Mounting
Single Layer Mounting
Propeller Tee Nut
Retainer Washer
Cover
S. Steel Flat Washer
Lock Nut
Min. 1 from
Edge of Core
Min. 1 from
Edge of Core
(OVER)
INSQ-PMOP-OE Page 1 of 3 120918
Roof Rack
Pad Mount with Optional "Pass Thru/Stanchion Fit" Hardware
Fiberglass or Composite Material Roof Installation
WARNING: Do not use sheet metal screws to attach roof racks to fiberglass or composite material roofs! External roof racks do not increase the GVWR of the vehicle.
Maximum load for this rack is 180 lbs. evenly distributed on crossbar assemblies. Keep in mind that torque applied to any straps, cords, etc. between the load and the vehicle
body effectively add "load weight" to crossbars and the roof. Large or flat items such as plywood or watercraft can trap air and create wind lift. Secure the ends of such objects
directly to the vehicle bumpers or tie downs. Bulky or tall loads can create tremendous horizontal wind resistance from headwinds and crosswinds. Extreme caution should
be used when transporting such loads, taking into consideration road conditions, vehicle speed, crosswinds, load securing methods, etc. Large, bulky, tall or flat objects should
be properly secured to both crossbars and other attachment points on the vehicle body. PERRYCRAFT, Inc. does not assume or accept responsibility for style or size of rack
installed, improper rack installation, exceeding rack load limit, load securement methods, vehicle roof strength, wind lift or any other factors beyond its control. All fasteners,
knobs, and load securements should be checked frequently and tightened as necessary.
For technical support, please contact Perrycraft, Inc at 800-777-7081.
IMPORTANT NOTE: The enclosed Warranty/Consumer Information card must be fully completed by installation center and reviewed with the consumer (end-user), and
given to the consumer. In the event of a potential warranty issue, failure by the consumer to provide Mfg. with a copy of the completed document will void warranty coverage.
ATTACHMENTS: PERRYCRAFT, Inc. offers a wide range of Sports Equipment Carriers (ski, snowboard, surfboard, sailboard, bicycle, canoe, kayak, etc.), general-purpose
load brackets, cargo baskets, and load securement straps. Contact your PERRYCRAFT Distributor or our Customer Service Department at 800-777-7081.
CONTENTS: 2 Crossbars, 4/ea., Stanchion Assemblies, Pad Assemblies; 1- Hardware Pack (12/ea. 1/4 Stainless Steel Flat Washers, 8/ea. #10-24x1 Pan-head machine
screws, M6x12mm Socket Head Cap Screws, #10-24 Lock Nuts, #10-24 Propeller Tee Nuts, #20 Shoulder Washers, #20 Snap-on Screw Covers, 3/16x3/8x1/32 Neoprene
Washers; 4/ea. Crossbar End Caps, Stanchion Plugs, 1/4"-20x7/8" Socket Head Cap Screws, 1/4"-20 Lock Nuts, Pad Clamp Blocks, 3/16" Drive Rivets, 1/ea. M5 Allen Wrench,
3/16" Allen Wrench, Instruction Sheet,Warranty/Consumer Information Card.
TOOLS REQUIRED: Tape Measure, Hand Drill, 3/16 Drill Bit (2 or longer), 9/32 Drill Bit, ¼ Drill Bit, Non-Permanent Marker, Phillips Head screwdriver, Flat Head
Screwdriver, Pliers, Adjustable Wrench, Hammer, and Metal cutting saw (if option 2 is chosen).
IMPORTANT NOTE: For roofs exceeding 1 in thickness, substitute proportionately longer stainless machine screws for the 1 screws furnished. For installation on roofs
without a sandwiched core (corrugated, honeycomb, etc.), for mounting outside the core area, or mounting in any fiberglass roof less than ½
thick, substitute #10-24 lock nuts and 1/4 Stainless Steel flat washers for propeller tee nuts (see illustration below).
PRE-ASSEMBLY: Prior to assembling rack, measure the size of the core area of the roof.
If mounting inside the core area, stanchions should be positioned so that
mounting hardware penetrates the core a minimum of 1 in from edges
of core. If mounting outside the core area, position so that mounting
hardware penetrates a minimum of 1 outside edges of core.
This "Pass-Thru/Stanchion-Fit" model provides the choice of two configurations of the stanchions and crossbars at the time of installation.
Option 1. Pass-Through Crossbars: Extend the crossbars through the stanchions:
Option 2. Stanchion-fit Crossbars: Cut the crossbars to the appropriate length to provide exact fit
between the stanchions:
IMPORTANT NOTE TO INSTALLER: For Option 1, proceed to Page 2 (over) of this instruction sheet.
For Option 2, proceed to Page 3 of this instruction sheet.
(2 pages)
(8 pages)
(10 pages)
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